Medical Needle Suppliers

As a Syringe And Needle Producer, our facility is dedicated to developing, manufacturing, and supplying high-quality injection devices. In the role of Medical Needle Suppliers, we partner closely with clinical, pharmaceutical, and distribution customers.

Core Technical Features & Specifications

As a Syringe And Needle Producer, we manage the design and production of both components:

1. Barrel and plunger system: The syringe barrel is typically molded from medical-grade polypropylene or similar polymer. The plunger includes a rubber or elastomeric seal to maintain a smooth, leak-free fluid path. Graduated markings on the barrel allow volume indication.
2. Needle element: As Medical Needle Suppliers, we fabricate hypodermic needles in various gauges (e.g. 18G, 20G, 22G, 25G, 27G, 30G, etc.). Needle length is also tuned to application (e.g. ½ inch, 1 inch, shorter micro-needle lengths). Needles may be bevelled with precise angles (double or triple bevel) and polished to ensure smooth penetration.
3. Connection interface: In many Syringe And Needle products, the needle hub features a standard connection (e.g. a Luer slip or Luer lock design). The match between hub geometry and syringe tip must be reliable to prevent leakage or disengagement.
4. Sterility and packaging: Each unit is designed for single use. After assembly, each Syringe And Needle device is packaged into sterile barrier packaging (individual pouches or blister packs) and sterilized (e.g. by ethylene oxide or gamma), under validated conditions.

Manufacturing Workflow & Integration

As a Syringe And Needle Producer, our workflow typically comprises:

1. Needle tube drawing & processing: Stainless steel or specialty alloy tubing is drawn through dies, annealed, straightened, cut, bevel-ground, polished, cleaned, and inspected. This is the domain of Medical Needle Suppliers in part of our vertical integration.
2. Hub molding & syringe injection molding: Plastic hubs for attaching needles are injection-molded. Syringe barrels and plungers are similarly molded in dedicated clean-mold tools.
3. Assembly & bonding: The processed needle is inserted into the molded hub, either via ultrasonic welding, laser welding, or adhesive bonding. The hub is then mated to the syringe barrel/plunger subsystems. In the Syringe And Needle integration, tight tolerances must ensure alignment and fluid integrity.
4. Cleaning, drying, and inspection: After assembly, units undergo cleaning to remove residues, then drying under controlled conditions. Inspection steps verify dimensional accuracy, tip sharpness, alignment, and seal integrity.
5. Sterilization & packaging: Units are packaged into sterile pouches, and sterilized under validated cycles. Final packaging is done in a cleanroom. Each batch is accompanied by documentation (sterility assurance, biological safety, packaging integrity).
6. Quality control & batch release: As a Syringe And Needle Producer, we maintain full in-process and final QC: leakage tests, plunger movement force checks, tip penetration force, sterility tests, endotoxin tests, package seal integrity, visual inspection. Only batches meeting all criteria are cleared for shipment.

Customization & Market Differentiation

As a Syringe And Needle Producer, we offer custom options:

1. Different gauge/length combinations to suit customer requirements.
2. Low dead space designs to reduce residual fluid in the hub (important in precision dosing contexts).
3. Color coding or hub coding for easy selection.
4. Safety features such as retractable needle or safety shield designs (though these must be validated and compliant as a medical device variant).
5. Alternative packaging formats (tray, blister, multi-packs) to match client logistics.
6. As Medical Needle Suppliers, we also offer separate needle lines for customers who already have syringe platforms, supplying only the needle cartridges or hubs.

As a Syringe And Needle Producer and Medical Needle Suppliers, our factory integrates needle fabrication, syringe molding, assembly, sterilization, and rigorous quality assurance to deliver safe, reliable single-use devices. The combination of precise engineering, clean manufacturing practice, and strong quality systems enables us to meet customer specifications and regulatory requirements in the competitive medical device arena.